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15th October 2008
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Biker
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Join Date: May 2007
Posts: 19 Sportster/Buell Model: XLH 1200 Sportster Sportster/Buell Year: 91
Reputation: 10

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Need a part identified so I can replace it.
Well, I'm an idiot. A co worker wanted to learn how to ride and buy my 91 Sportster. Yup, he smacked it into a parked car and bent the rear brake pedal and broke the casing that the pedal goes into. I blame myself for being a total idiot. Anyway it looks like all I need is the engine casing but don't really know what to call it. I looked through the manual I have and could not find it.
Can anyone tell me what this is or even better does anyone have one?
Thanks, John...
Here is a pic:

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15th October 2008
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Master Bike Builder
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Join Date: Nov 2004
Location: Northeast Ohio
Posts: 2,039 Sportster/Buell Model: 883-1380cc hot rod Sportster/Buell Year: 87 Sportster/Buell Model #2: wife's 883-1200 Sportster/Buell Year #2: 87
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It is called a "sprocket cover". Look in the manual for rear master cylinder removal. It is mentioned there. Check ebay.
Ted
__________________
Still crazy after all these years.
Late 87-883 Hugger/1380cc (84") conversion. Too many cool parts to list. Built engine on a fresh set of cases, so conversion might not really describe it. Estimated near 115 hp.
Early 87-883/1200 conversion. Wife's bike. SE heads, 1200 flat pistons, 40" Drag Pipes, everything else stock.
"Wise men speak because they have something to say; Fools because they have to say something."
Plato
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15th October 2008
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Senior Chief Know It All 1st Class
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Join Date: Jan 2005
Location: Huntsville
Posts: 1,183 Sportster/Buell Model: XL1200 Standard Sportster/Buell Year: 2000
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looks like the right side engine cover. Just tell the Harley guy your master clyinder is mounted on it.
Reb
__________________
2000 Xl1200 V&H straightshots, SE aircleaner, highway pegs, deluxe seat, sissy bar, luggage racks, saddle bags, and QD windshield. Made to be comfortable while I haul ass. Black and chrome. Man is she pretty.
Back Home in Alabama - How sweet it is!
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15th October 2008
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Senior Chief Know It All 1st Class
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Join Date: Jan 2005
Location: Huntsville
Posts: 1,183 Sportster/Buell Model: XL1200 Standard Sportster/Buell Year: 2000
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i meant sprocket cover.
Reb
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15th October 2008
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XL FORUM TEAM MEMBER
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Join Date: Nov 2004
Location: cordova, tn
Posts: 12,640 Sportster/Buell Model: xl1218rr turbo Sportster/Buell Year: 1993
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__________________
Spoiled but definitely not rotten. Started life as a black 1993, 1200 Now-1218, Home ported 2009 FI heads, SE 551 cams, Aerocharger variable vane turbo. Dyna2Ki, JMC aluminum swingarm, Chainsikle custom mid forward controls, GBC inverted front end, 3 degree wide-glide trees and 5 degree raked cups. 18x5.5 fatspoke rear with 150/60 and 21x3.5 with 120/70.
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15th October 2008
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Senior Chief Know It All 3rd Class
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Join Date: Apr 2008
Location: In my mind
Posts: 1,707 Sportster/Buell Model: 883/1200 standard XL Sportster/Buell Year: MUTT
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Pretty much a chain/sprocket guard...lots of people take'em off anyway...probably find one on e-bay for under15...or someone here has an extra...its not even listed in my parts catalog...which is weird
__________________
The horizon will never come into focus-but that doesn't keep me from trying.
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15th October 2008
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Senior Chief Know It All 3rd Class
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Join Date: Apr 2008
Location: In my mind
Posts: 1,707 Sportster/Buell Model: 883/1200 standard XL Sportster/Buell Year: MUTT
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here is an e-bay link with a bunch of different ones on it
http://shop.ebay.com/items/__sprocke...286.m104.l1198
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15th October 2008
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Senior Master Custom Bike Builder
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Join Date: Dec 2005
Location: Saline, MI
Posts: 9,992 Sportster/Buell Model: Gone... Sportster/Buell Year: 2008 Other Motorcycle Model: The Beast (M109R) Other Motorcycle Year: 2006
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I have one that I just bought for $25.00 + shipping. Not gonna use it.
If you want it (for $25+ship) , PM me. It's in great shape.
I'll get you a total cost...   
__________________
--Russ--
U.S. Army Veteran
***RIP***
--Mr. JIMI
--JOHNNY G
--BryanEOD
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16th October 2008
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Biker
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Join Date: May 2007
Posts: 19 Sportster/Buell Model: XLH 1200 Sportster Sportster/Buell Year: 91
Reputation: 10

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Russ, thanks for the offer and everyone else for the quick replies.
Is this thing as easy to replace as it looks? I don't have the HD manual but the other one (begins with a C, it's at work). The pedal still seems to work as does the master cylinder and the rear brake. So I think it is just remove the pedal & master cylinder and then the sprocket cover. I'll re read the manual tomorrow and ask some questions from there. Thanks again....
Russ, I can't find a PM button on this thing but am interested. Could you send me an email?
photoman@grizznet.com
I can reply to that. Thanks again.
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16th October 2008
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XL FORUM TEAM MEMBER
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Join Date: Nov 2004
Location: cordova, tn
Posts: 12,640 Sportster/Buell Model: xl1218rr turbo Sportster/Buell Year: 1993
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You have three cap screws and the two screws that hold the mastercylinder on. It should take you about five minutes to change. You need a small cotter pin for the bolt that holds the foot peg on
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