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31st December 2008
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Biker
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Join Date: Dec 2008
Location: didnt we already cover this?
Posts: 55 Sportster/Buell Model: Ironhead XL Sportster/Buell Year: 1985 Other Motorcycle Model: Dyna Low Rider Other Motorcycle Year: 2003
Reputation: 19

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Your latest FNG
Hey all. Just bought a 1985 XL. Doing lots of research and google kept leading me back here. Finally XLforum had enough and told me I couldn't look for free no more
So here I am, and here it is:
Or at least that's how it WAS... Lots of parts flying off and I am making a lit of things to sell, so holler if you need anything (wheels, tires, fenders, swing arm, front end, bars, controls, mids, plus a ton of dyna and triumph parts, engine, frames, etc)
Here's how it sits as of tonight:
Hope you all don't mind if I resurrect an old topic or two to ask questions. I was already browing the primary removal topic from a month or so back... now off to find info on engine removal. That rear trans/motor mount has me scratching my head a bit.
Bummer about the picture thing. I'd like you guys to see what I was doing, and I always like to see others projects too. And I refuse to mess with photobucket or the like because they are bandwidth limted and I have my own server. oh well..
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31st December 2008
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Senior Master Custom Bike Builder
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Join Date: Nov 2004
Location: beaver dam wi. 10,000dam beavers can't be wrong
Posts: 8,977 Sportster/Buell Model: xlh Sportster/Buell Year: 95 Other Motorcycle Model: wla flathead45 Other Motorcycle Year: 1945
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5 and you can post pics, not 15
and welcome from Wisconsin
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I still believe that overhead valves are a passing fad
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"lord of the Night Lite"
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thank god for darwin ;)
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31st December 2008
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Master Bike Builder
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Join Date: Dec 2008
Location: SOCAL
Posts: 2,086 Sportster/Buell Model: xlch Sportster/Buell Year: 66 Sportster/Buell Model #2: 67 XLH, 63 XLCH Sportster/Buell Year #2: 67 Other Motorcycle Model: FXRT Other Motorcycle Year: 91
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The rear mount is no biggie. Just unbolt it, and lift the mill out from the right side, kind tilting it to clear the sump. '85 was the last ironhead. It has an alternator built into the clutch shell, same as 4 speed EVO XLs.
I think they have a sticky or a thread on posting pics. I thought I posted pics after only 4 posts, but I could be wrong. Maybe in the FAQs?
Anyways welcome to the forum, I'm sure you will find lot's of answers to any questions here!
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31st December 2008
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Chief Know It All
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Join Date: Dec 2008
Location: Way back up in the woods among the evergreens
Posts: 413 Sportster/Buell Model: xr1200 Sportster/Buell Year: 2009 Sportster/Buell Model #2: XLS Heavy Mods Sportster/Buell Year #2: 1982 Other Motorcycle Model: FLHRS Road King Custom Other Motorcycle Year: 2007
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Twolf, Welcome from Cleveland. You should be able to post pics after 5 or 6 posts, so post away. Also, check the sticky's at the Ironhead main page for tons of topics that will probably be useful to you. the guys here are super knowledgeable and very helpful.
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OK, but...what does the lever on the right side do?
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31st December 2008
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Senior Master Bolter Oner
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Join Date: Oct 2006
Location: Pottstown, PA
Posts: 7,166 Sportster/Buell Model: XL883C Sportster/Buell Year: 2005 Other Motorcycle Model: Royal Enfield C5 Military Other Motorcycle Year: 2012
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Welcome from a rubbermount!
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31st December 2008
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Senior Chief Harley Engineer 1st Class
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Join Date: Jan 2005
Location: manitoba
Posts: 1,301 Sportster/Buell Model: 81 sporty
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You can just lay the bike over on its left side (Primary) un bolt everything Lift frame off of motor lot easier on the Back especially if you work by yourself
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sesenta y ocho
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31st December 2008
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Biker
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Join Date: Dec 2008
Location: didnt we already cover this?
Posts: 55 Sportster/Buell Model: Ironhead XL Sportster/Buell Year: 1985 Other Motorcycle Model: Dyna Low Rider Other Motorcycle Year: 2003
Reputation: 19

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good tips so far! Keep them coming!
I'm from Southern Michigan (Battle Creek) by the way...
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31st December 2008
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Biker
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Join Date: Dec 2008
Location: didnt we already cover this?
Posts: 55 Sportster/Buell Model: Ironhead XL Sportster/Buell Year: 1985 Other Motorcycle Model: Dyna Low Rider Other Motorcycle Year: 2003
Reputation: 19

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As far as the rear mount goes, it looks like there about 8 bolts, with a few coming from inside the primary... is that the case? there's 4 going straight front to back, two into the top of the trans, and then it appears maybe two more going into the primary area.
Also, I pulled all the bolts from the primary cover and it doesn't seem to want to budge. I go the front to pop free from the gasket sauce, but the rear is tight. I pulled the adjuster plug from the clutch area, and didn't see anything that would be hanging it up.
I read about actuating the clutch and it would pop free... is that the case? What's the bolt coming down from inside the cover with a lock nut on it?
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31st December 2008
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Senior Chief Harley Engineer 1st Class
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Join Date: Jan 2005
Location: manitoba
Posts: 1,301 Sportster/Buell Model: 81 sporty
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The "bolts" coming out of the case are studs and there should be 3 Studs
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31st December 2008
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Biker
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Join Date: Dec 2008
Location: didnt we already cover this?
Posts: 55 Sportster/Buell Model: Ironhead XL Sportster/Buell Year: 1985 Other Motorcycle Model: Dyna Low Rider Other Motorcycle Year: 2003
Reputation: 19

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ok, edited the original post to include pics 
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