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22nd October 2006
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Senior Chief Know It All 1st Class
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Join Date: Jun 2006
Location: South Jersey
Posts: 1,124 Sportster/Buell Model: XL1200 Custom Sportster/Buell Year: 2006
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Adjusting the steering head bearings on the 1K service?
I'm working through my marathon 1K service (a little late  ). Got most of it done, but am at the point of adjusting the Steering Head Bearings (Section 1.18 in the service manual).
I haven't seen any posts about this procedure and I wonder (for those of you who've done your own) if this is something that most people skip as a don't-fix-it-if-it-ain't-broke item.
For those of you who've adjusted the head bearings, though, here's my question -- when you raise the front wheel, do you level the bike fore and aft and side to side or just raise the front and leave the rear wheel on the ground? The procedure calls for measuring the fall-off distance of the steering from the centerline, and I get about 4 inches, which is out of spec -- but here's the thing -- depending on how the front is raised, that distance can change. It makes sense if you think about it as you're changing the rake degree with respect to the plumb line.
Getting the bike on a lift is hard enough -- getting it perfectly level there has got to be near impossible! Appreciate any help.
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22nd October 2006
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Master Custom Bike Builder
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Join Date: Sep 2005
Posts: 3,302 Sportster/Buell Model: Sportster 883/1250 Stage3 Sportster/Buell Year: 2006 Sportster/Buell Model #2: Buell S1 White Lightning Sportster/Buell Year #2: 1998 Other Motorcycle Model: BMW K1300S Other Motorcycle Year: 2009
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All the manual says is to raise the front wheel a few inches off the ground. It doesn't say anything about leveling it. However it does say that if the cables are inhibiting "fall away", then disconnect them.
I wouldn't think your steering head bearings would need adjusting at only 1K. When I did my new front end install, I checked it with the frame level and no cables attached. Didn't really plan it that way, just hadn't put the cables on yet. You might look at it with the cables disconnected and see what you get for a "fall away".
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My Other Toy Goes Mach 25
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22nd October 2006
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Senior Chief Know It All 1st Class
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Join Date: Jun 2006
Location: South Jersey
Posts: 1,124 Sportster/Buell Model: XL1200 Custom Sportster/Buell Year: 2006
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I wouldn't think it would need adjustment at this point either, but there it is in the service manual for 1K. I plan to do some front end work over the winter, so I may just let it go until then.
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22nd October 2006
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XL FORUM TEAM MEMBER
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Join Date: Feb 2006
Location: NorCal
Posts: 1,259 Sportster/Buell Model: XLH1200 Sportster/Buell Year: '99 Other Motorcycle Model: Not yet!
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The service manual says to inspect them not adjust them. Note that their is an "I" in the corresponding square and not an "A". "I" meaning inspect and "A" meaning adjust. Of course mine is a '99, but I doubt HD would change something like this.
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Nick
1999 XLH1200, Vivid Black....Trimmed cam cover, Thunderheader, Ram Flo 400, Pingel petcock, forward controls, black drag bars w/4.5" pullback risers, relocated front turn signals, Progressive fork springs, 4-piston HD front caliper, and a bunch of black powdercoated stuff!
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22nd October 2006
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Master Custom Bike Builder
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Join Date: Sep 2005
Posts: 3,302 Sportster/Buell Model: Sportster 883/1250 Stage3 Sportster/Buell Year: 2006 Sportster/Buell Model #2: Buell S1 White Lightning Sportster/Buell Year #2: 1998 Other Motorcycle Model: BMW K1300S Other Motorcycle Year: 2009
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They actually have an "x" in the adjust row for the steering head bearings in the 1K service column according to the 06 service manual.
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22nd October 2006
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Senior Chief Know It All 1st Class
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Join Date: Jun 2006
Location: South Jersey
Posts: 1,124 Sportster/Buell Model: XL1200 Custom Sportster/Buell Year: 2006
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Quote:
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Originally Posted by cjburr
They actually have an "x" in the adjust row for the steering head bearings in the 1K service column according to the 06 service manual.
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Yes, adjust at 1K and no other service (Lubricate) until 20K...(sorry for the crappy cell phone pic)....
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22nd October 2006
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Master Custom Bike Builder
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Join Date: Sep 2005
Posts: 3,302 Sportster/Buell Model: Sportster 883/1250 Stage3 Sportster/Buell Year: 2006 Sportster/Buell Model #2: Buell S1 White Lightning Sportster/Buell Year #2: 1998 Other Motorcycle Model: BMW K1300S Other Motorcycle Year: 2009
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dagsportster, it may just be my warped reasoning but I can't see something like steering head bearings going out of adjustment to the "too tight" side of things. You would think that if they had worn, they would be on the "too loose" end of the spectrum.
If you can't get any wobble out of them and the bike feels like it's steering o.k., I think it might be safe to assume that the cables are dragging enough to cause the difference you are seeing.
Of course you know all about "assuming" something, so it's really up to you as to what you are comfortable with.
Best of luck with whatever course you choose, Chris
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22nd October 2006
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Ride That F'N Sportster!!
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Join Date: Nov 2004
Location: Carolina Coast
Posts: 12,081 Sportster/Buell Model: Highly modified 1200 c Sportster/Buell Year: 01 Other Motorcycle Model: FLHX H-D Street glide Other Motorcycle Year: 2013
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I would leave well enough alone, if the bike don't wobble and it tracks straight at all speeds then all is fine. Although it don't hurt to check in most cases.
BTW- 1000 miles since June?  whats up with that?
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RTFS Ride That F'N Sportster!!
Sportsters are like prison shanks, small..fast..DEADLY!
When life throws a curve...lean into it and open the throttle.
The wheels beneath me, the road ahead of me..These are the reason's why I ride!!
Last edited by xllent01; 22nd October 2006 at 18:09..
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22nd October 2006
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US NAVY Vet, ADR2
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Join Date: Jul 2005
Location: North Ga. Mountains
Posts: 2,033 Sportster/Buell Model: XLH1200 Sportster/Buell Year: 1994 Other Motorcycle Model: FXD SuperGlide Other Motorcycle Year: 2005
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I checked mine 2000 miles after installing new head brgs, had loosened up a little. I leveled mine and took cables out of their clamps. I used the manual but, bought a copy of Fix My Hog, Sportster Edition. That walks you thru a lot of procedures really well, the head bearing section is exceptional. Money well spent, in my opinion. 
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22nd October 2006
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Chief Master Mechanic
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Join Date: Oct 2006
Location: Longview,Wa
Posts: 469 Sportster/Buell Model: XLCustom 883 Sportster/Buell Year: 99
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Unless you really feel something is wrong, I would verify the cables are not binding/kinked, check the tire pressure and RIDE! 
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