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15th January 2007
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Senior Chief Master Mechanic 1st Class
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Join Date: Nov 2006
Location: Upstate SC
Posts: 1,277 Sportster/Buell Model: XL883 (traded) Sportster/Buell Year: 2007 Other Motorcycle Model: FXDC Super Glide Other Motorcycle Year: 2009
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Part numbers for 07 sprockets?
I'm thinking about changing out my 28T front sprocket for either a 29T or the 30T that comes on export XLs. I know the 07 has unique sprockets because of the new narrower belt, so does anyone have the HD part numbers for the 29T and 30T sprockets? Thanks.
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15th January 2007
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Getting Hammered!
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Join Date: Oct 2006
Location: Collegeville, PA
Posts: 5,064 Sportster/Buell Model: 883L (sorta) Sportster/Buell Year: 2007 Sportster/Buell Model #2: 1200R Sportster/Buell Year #2: 2007
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My parts manual lists the following:
40379-04 - 28T
40409-04 - 29T
40380-04 - 30T
I've been looking at this myself. How are you going to change the speedometer to read correctly? Or are you not going to worry about it?
__________________
Screw Loose Dan
Pegs down for BryanEOD...you'll be missed but not forgotten.
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"Life should be lived"
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15th January 2007
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Senior Chief Master Mechanic 1st Class
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Join Date: Nov 2006
Location: Upstate SC
Posts: 1,277 Sportster/Buell Model: XL883 (traded) Sportster/Buell Year: 2007 Other Motorcycle Model: FXDC Super Glide Other Motorcycle Year: 2009
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Quote:
Originally Posted by drcstang
My parts manual lists the following:
40379-04 - 28T
40409-04 - 29T
40380-04 - 30T
I've been looking at this myself. How are you going to change the speedometer to read correctly? Or are you not going to worry about it?
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I hadn't planned to worry about the speedo unless it turns out to be WAY off.
Those part numbers bother me. The -04 would indicate they are for 04 to 06 bikes. I'm pretty sure I read that the 07 carbon fiber belts are narrower, so would this not necessitate a different sprocket?
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15th January 2007
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Getting Hammered!
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Join Date: Oct 2006
Location: Collegeville, PA
Posts: 5,064 Sportster/Buell Model: 883L (sorta) Sportster/Buell Year: 2007 Sportster/Buell Model #2: 1200R Sportster/Buell Year #2: 2007
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Quote:
Originally Posted by Gary7
Those part numbers bother me. The -04 would indicate they are for 04 to 06 bikes. I'm pretty sure I read that the 07 carbon fiber belts are narrower, so would this not necessitate a different sprocket?
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Well, the numbers are right out of my 2007 HD parts Catalog (part number 99451-07).
I can't answer about the belt being narrower. I know the belt is different, but I didn't realize narrower. I just thought it was made of different material (but I could be totally wrong). The parts catalog does list the belts as:
40371-07 136T (883's)
40591-07 137T (1200's)
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15th January 2007
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Harley Engineer
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Join Date: Jan 2005
Location: central pa
Posts: 340 Sportster/Buell Model: xl1200c orange and black Sportster/Buell Year: 2008 Sportster/Buell Model #2: xl1200r traded on 08 Sportster/Buell Year #2: 2004
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Gary i dont believe the belts on the 07,s are any different than the 04 to 06. i am not sure why they would put a narrower belt on the 07,s the tire size is still the same on 04 and newer sportsters.
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I rode mine to sturgis!
http://i123.photobucket.com/albums/o312/harleyxlr/100_1397.jpg
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15th January 2007
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Senior Chief Master Mechanic 1st Class
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Join Date: Nov 2006
Location: Upstate SC
Posts: 1,277 Sportster/Buell Model: XL883 (traded) Sportster/Buell Year: 2007 Other Motorcycle Model: FXDC Super Glide Other Motorcycle Year: 2009
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I could have sworn I read somewhere on the HD web site that the new carbon fiber belts for the XL were narrower.
Oh well...
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16th January 2007
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Harley Engineer
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Join Date: Jan 2005
Location: central pa
Posts: 340 Sportster/Buell Model: xl1200c orange and black Sportster/Buell Year: 2008 Sportster/Buell Model #2: xl1200r traded on 08 Sportster/Buell Year #2: 2004
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gary just curious how wide is your belt on your 07. my belt on my 04 is 1 1/8inches wide.gary they may have change the belt to a newer better belt. who knows.
Last edited by d_dieffenbach; 16th January 2007 at 00:59..
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16th January 2007
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Senior Master Custom Bike Builder
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Join Date: Dec 2005
Location: Saline, MI
Posts: 9,992 Sportster/Buell Model: Gone... Sportster/Buell Year: 2008 Other Motorcycle Model: The Beast (M109R) Other Motorcycle Year: 2006
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Quote:
Originally Posted by d_dieffenbach
gary just curious how wide is your belt on your 07. my belt on my 04 is 1 1/4inches wide.gary they may have change the belt to a newer better belt. who knows.
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04-06 belts should be 1 1/8". 2007 softails went to a 20mm (3/4") wide belt. All are 14mm pitch on the teeth spacing.....   
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--Russ--
U.S. Army Veteran
***RIP***
--Mr. JIMI
--JOHNNY G
--BryanEOD
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16th January 2007
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Chief Harley Engineer
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Join Date: Oct 2005
Location: Iowa!
Posts: 540 Sportster/Buell Model: 1200C Sportster/Buell Year: 2004 Other Motorcycle Model: BMW R1200RT Other Motorcycle Year: 2005
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The '07 Sportster belt is narrower. It is a better belt, all HD's went to a narrower belt in '07.
But, why does the sprocket need to be narrower? Can't a narrower belt run on a wider sprocket? Well it can, the sprockets didn't change, those are the right part #'s.
BTW, when Big Twin's went from a 1 1/2" belt to a 1 1/8" belt the front sprocket remained unchanged still to this day.
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18th January 2007
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Greasemonkey
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Join Date: Mar 2005
Location: Austin, TX
Posts: 106 Sportster/Buell Model: XL883L Superlow Sportster/Buell Year: 2012
Reputation: 23

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One other thing to consider is if you jump from a 28T to a 30T you may need a new belt because the old belt may not be long enough. I went from a 28T to a 29T and I had ample belt length, but I've seen on this forum that jumping up two sizes could necessitate a belt change.
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2005 Sportster XL883 - sold, 2006 VRSCR VROD - sold, 2012 XL883L Superlow
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