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4th April 2005
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Master Mechanic
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Join Date: Mar 2005
Location: South Carolina
Posts: 284 Other Motorcycle Model: FLHTC Other Motorcycle Year: 2006
Reputation: 10

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Removing Gear Shifter
Anyone have any tips on removing a gear shifter lever off a 2003 Sporty? After removing the pinch bolt, the lever doesn't slide off, and I'm afraid of marring the primary cover if I attempt to pry it off.
Thanks!
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4th April 2005
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Biker
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Join Date: Dec 2004
Posts: 58 Sportster/Buell Model: XL883 Sportster/Buell Year: 2004
Reputation: 31

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Be sure to completely remove the bolt from the lever and it should slide right off.
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4th April 2005
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Super Moderator
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Join Date: Nov 2004
Location: West Central Illinois
Posts: 6,255 Sportster/Buell Model: 883/1200C Sportster/Buell Year: 2000
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Yep, pull the bolt completely out of the lever and then it should pull off fairly easily. IF not take a wad of rags and put it bwtween a flat blade and gently pry off.
__________________
Shu Screamin' Eagle 10:1 pistons Stage 2 883 heads Screamin' Eagle .497" cams Screamin' Eagle Mikuni HSR42 Thunderheader Forcewinder
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4th April 2005
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Post no Avatars!
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Join Date: Jan 2005
Location: Dubois, WY
Posts: 2,713 Sportster/Buell Model: 1200S Sportster/Buell Year: 2001 Sportster/Buell Model #2: XLCH Sportster/Buell Year #2: 1972 Other Motorcycle Model: XLH-883D Other Motorcycle Year: 1988
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You can us a screw driver blade in the slot to
force it apart a little.
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5th April 2005
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Master Mechanic
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Join Date: Mar 2005
Location: South Carolina
Posts: 284 Other Motorcycle Model: FLHTC Other Motorcycle Year: 2006
Reputation: 10

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Thanks for the tips! Will give it another try tomorrow after work.
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5th April 2005
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Senior Custom Bike Builder
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Join Date: Nov 2004
Location: Rhode Island
Posts: 2,654 Other Motorcycle Model: 2005 FXD Chopper Blue
Reputation: 10

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Well first ya need to get a nice new hacksaw blade....then.......
__________________
Stage 1
Metz 880s
V&H pipe
95 inch and more very soon.
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5th April 2005
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Luvs me an artsy chick...
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Join Date: Nov 2004
Location: Chautauqua County, NY
Posts: 11,674 Sportster/Buell Model: 883>1200 XLH Sportster/Buell Year: 97
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Plasma Cutter
__________________
~Chuck
"entia non sunt multiplicanda praeter necessitatem"
Occam's Razor...
in English: "entities must not be multiplied beyond necessity."
My definition: "The simplest answers are the most likely"
~NRHS machined 1200 conversion, shittin and gettin...
Chuck's favorite tuning posts
Charging system troubleshooting
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5th April 2005
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Senior Custom Bike Builder
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Join Date: Nov 2004
Location: Rhode Island
Posts: 2,654 Other Motorcycle Model: 2005 FXD Chopper Blue
Reputation: 10

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Quote:
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Originally Posted by cantolina
Plasma Cutter
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A lot less effort than a hacksaw but then ya have all the plasma burn to clean off
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5th April 2005
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Luvs me an artsy chick...
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Join Date: Nov 2004
Location: Chautauqua County, NY
Posts: 11,674 Sportster/Buell Model: 883>1200 XLH Sportster/Buell Year: 97
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Quote:
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Originally Posted by barry1967
A lot less effort than a hacksaw but then ya have all the plasma burn to clean off
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Good point...hacksaw it is!

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5th April 2005
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Senior Custom Bike Builder
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Join Date: Nov 2004
Location: Rhode Island
Posts: 2,654 Other Motorcycle Model: 2005 FXD Chopper Blue
Reputation: 10

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Quote:
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Originally Posted by cantolina
Good point...hacksaw it is!

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I don't know about you, but if I were him, I wouldn't listen to us. 
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