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14th June 2009
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Drag Race Champion
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Join Date: Nov 2007
Posts: 370 Sportster/Buell Model: xlh Sportster/Buell Year: 2000 Sportster/Buell Model #2: 883C Sportster/Buell Year #2: 2000
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What happened here?
Road my 05 1200 Roadster to a small event about 320 miles from home. About a week and a half prior to the trip I installed a new battery, since the old(original) battery didn't seem to hold a charge. Road up, no problem, checked into my room, took a shower, layed down for about an hour, then started the bike and rode over to the event. Hung out for about two hours, fired up the bike and rode back to the motel with the brights on, a distance of about six miles. Got up the next morning, started the bike, stopped at Mickey Dees, started up, stopped at Dunkin Donuts, and when I went to start the bike, dead as a doornail. No lights, nothin'. Checked the kill switch, battery connections, everythings OK. Called a coupla guys from the event, they came over and we tried to jump it, it just barely turned over. Another guy offered to start it with his car battery, NG. So I make arrangements with another guy from the event to load the bike onto his trailer and he'll give me and the bike a lift about halfway home and there's an HD dealer just down the road from him. He shows up about six hours later(I had gone back to the motel) and we're lining up the bike to load onto the trailer and I decide just to try and start it. It fires up like there was never anything wrong! I put it on the trailer anyway. We unload when we get to our destination, I try starting it again and it fires right up! I stay over that night and the next morning it starts right up and I rode it home. I can't figure out why it wouldn't start and wouldn't accept a jump, but later on it started. Any ideas?
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Ol' Headbanger of the Donkey Punchers MC
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14th June 2009
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XL FORUM TEAM MEMBER
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Join Date: Dec 2006
Location: Sunny Italy
Posts: 15,398 Sportster/Buell Model: XLH 1200 Sportster/Buell Year: 1993 Other Motorcycle Model: Moto Guzzi California EV Other Motorcycle Year: 1998
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Sure sounds like a cable to me.
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Jim in Italy
'93 1200
4"Extended Jaybrake Forward Controls
58mm Inverted Wide Glide Front End
Super E Carb w/Forcewinder Air Cleaner
WetDreamz Pipes
Holographic Metal Flake Paint Job
Six Piston Jaybrake Calipers
16" Carlini Apes
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15th June 2009
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Flat Track Champion
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Join Date: May 2009
Posts: 623 Sportster/Buell Model: Sportsters Sportster/Buell Year: 1996
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Erratic Hard/No-Start
+1 on the cables. It's a connection somewhere, and it won't heal itself. It might work for a while, but then it will bite you if you don't fix it.
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15th June 2009
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Biker
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Join Date: Apr 2009
Posts: 73 Sportster/Buell Model: XL 883r Sportster/Buell Year: 2003 Other Motorcycle Model: HD Road Glide Other Motorcycle Year: 2004
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Check the battery posts. Some batteries have a steel insert in the lead post that the bolt threads into. The bolt could be tight in the insert but the cable could be making an intermittent contact. Put a washer on the bolt so it doesn't bottom out in the steel insert.
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Motorcycle Basics --- Suck --- Squeeze --- Bang --- Blow!
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15th June 2009
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Red Beard Cycles
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Join Date: Aug 2005
Location: MARY Lund, YUK !
Posts: 9,808 Sportster/Buell Model: XLH-1208 Sportster/Buell Year: 1997 Other Motorcycle Year: ALL
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Cables to me as well..
however, Take all of the fuses, and relays out of the fuse box, clean each contact with some emery cloth and put di-electric grease on each one. making sure each has good contact.. (this tip from the Master Mech at my dealership) Those rubbermounts are a pain and they CAN drain a battery just from sitting..
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I AM THE REAL BAT-MAN!
You Can't Fix STUPID !
Originator of the " NIGHT LITE"
"Guess what?! I got a fever, and the only prescription... is more cowbell!"
"Horsepower Never Lies" - 'Speed's Performance Plus'
MY GALLERY
States I've Ridden in
71.3 hp 70.8 tq
1208cc 11.09:1 (Wiseco 10° Dome 10.5:1 .010 over) ,Screamin Eagle Dual Plug Heads (10° 61cc), Original SE A/C, Vance & Hines Straight Shots w/ Custom Baffles. SE 6800 ign,Dual BREMBO brakes/ Pirelli Night Dragon MU85-16 Rear - 100/90-19 Front. Progressive Springs & 412 HD 13½" Chrome Shocks, 5½" pullback riser w/ "reddtigger mount", Stebel Nautilus Compact Air horn, Kuryakyn LED tail light, Mustang Vintage Super Wide Touring Seat Chrome Tach mount w/ Stainless Tach.

Dragstrip King of the Satan's Barbers MC
Get your own 1%er name
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15th June 2009
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Senior Chief Know It All 1st Class
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Join Date: Jun 2009
Location: Clymer
Posts: 1,142 Sportster/Buell Model: XLH Sportster Sportster/Buell Year: 1991 Other Motorcycle Model: 650 Triumph Bonneville Other Motorcycle Year: 1970
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clean the electrical connections
I would use ox-out or another brand of electrical grease that prevents corrosion. lowes or home depot should have it. you use it for aluminum to copper connections.
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883 / 1200 conversion, shrink ported high velocity heads, milled .020 off the compression side. stainless steel tulip conversion valves. 10:1 wiseco forged pistons. "W" cams, Crane HI-4E ignition module, forcewinder AC. mustang seat, Progressive springs, RK-shocks, fork brace. metzeler me880 tires, headlight modulator. PIAA intense white H4 bulb
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15th June 2009
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Senior Master Custom Bike Builder
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Join Date: Apr 2008
Location: Suffolk, UK
Posts: 3,557 Sportster/Buell Model: XL1200R Sportster/Buell Year: 2005
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Quote:
Originally Posted by xHDrider
clean the electrical connections
I would use ox-out or another brand of electrical grease that prevents corrosion. lowes or home depot should have it. you use it for aluminum to copper connections.
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..or just use Vaseline, does a perfect job, costs next to nothing and you can find some easily 
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Fox
I had an '05 1200R.
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15th June 2009
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Senior Chief Know It All 1st Class
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Join Date: Jun 2009
Location: Clymer
Posts: 1,142 Sportster/Buell Model: XLH Sportster Sportster/Buell Year: 1991 Other Motorcycle Model: 650 Triumph Bonneville Other Motorcycle Year: 1970
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the ox-out is more conductive then a lot of products. the NEC requires it in residential and commercial wiring. I even use it on autos, trailers and bikes.
even though its required on dissimilar conductors its a good product to be used even on high wattage lighting conductors. when resistance goes up from bad connection, current goes up too.
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16th June 2009
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Drag Race Champion
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Join Date: Nov 2007
Posts: 370 Sportster/Buell Model: xlh Sportster/Buell Year: 2000 Sportster/Buell Model #2: 883C Sportster/Buell Year #2: 2000
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Well, I cleaned all the connections and used the grease, we'll see what happens. Nothing looked exceptionally corroded or oxidized. I do want to meet the guy who designed the location of the negative lug on the engine case. I want to beat him like a rented mule. 
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16th June 2009
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The crazy one...
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Join Date: Mar 2006
Location: Heatville
Posts: 2,512 Sportster/Buell Model: rigid 88" highly modified Sportster/Buell Year: '03 Sportster/Buell Model #2: iforgot Sportster/Buell Year #2: 80's Other Motorcycle Model: crs Other Motorcycle Year: 80's
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You can use my bat!!!! 
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