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16th June 2007
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Senior Chief Harley Engineer 2nd Class
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Join Date: Jan 2007
Location: Bayern Germany
Posts: 1,691 Sportster/Buell Model: XLH Sportster/Buell Year: 1980 Other Motorcycle Model: FXDBi Street Bob Other Motorcycle Year: 2007
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Took the Ironhead out for 1st test run!!!!
 Well I got the Ironhead done with the exception of the paint job.Gotta wait on that till some funds come in and the 'ol lady quits bitchin'about how much $ I'm spending on it.I took her for a test ride and she runs great no oil leaks just runs like a bat out of hell!!!!But I do have 1 problem I am running drag bars with pull back risers and the original throttle cable is the right length but where it comes out of the handlebars the metal tube hits my tank .I bent it so that it is off the tank but to tell you the truth it looks like sh*t does anyone know how I can solve this prob?Is there a cable that I can run that the metal tube is shorter? 
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Ain't No Head Like an Ironhead !!!!!!!
Chris
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16th June 2007
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Chief Master Mechanic
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Join Date: Sep 2006
Location: Dutchess County, NY
Posts: 461 Sportster/Buell Model: xls 1000 Sportster/Buell Year: 1981
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On my '81, the tubes swivel. The cables are clamped at the steering neck. When the bars are turned to the right, the cables swivel away from the tank.
Does it swivel on yours?
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16th June 2007
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Bike Builder
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Join Date: Apr 2005
Location: confused
Posts: 1,865 Sportster/Buell Model: This & That Sportster/Buell Year: 2000
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Can't really answer your ?, but being a Shovelhead rider, I can say good job man and at least nothing fell off!
Hooty 
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Hoot
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16th June 2007
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Senior Chief Harley Engineer 2nd Class
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Join Date: Jan 2007
Location: Bayern Germany
Posts: 1,691 Sportster/Buell Model: XLH Sportster/Buell Year: 1980 Other Motorcycle Model: FXDBi Street Bob Other Motorcycle Year: 2007
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Quote:
Originally Posted by RcRacer
On my '81, the tubes swivel. The cables are clamped at the steering neck. When the bars are turned to the right, the cables swivel away from the tank.
Does it swivel on yours?
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Yeah it swivels but when I turn the bars all the way to the right I only have about 1.5 inches clearance and exactly where you can adjust the cable is where it hits my tank.
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16th June 2007
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Senior Chief Harley Engineer 2nd Class
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Join Date: Jan 2007
Location: Bayern Germany
Posts: 1,691 Sportster/Buell Model: XLH Sportster/Buell Year: 1980 Other Motorcycle Model: FXDBi Street Bob Other Motorcycle Year: 2007
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Quote:
Originally Posted by hoosier xlc
Can't really answer your ?, but being a Shovelhead rider, I can say good job man and at least nothing fell off!
Hooty 
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Not yet but I did go through about 3/4 bottle of blue loctit on the Ironhead.Hopefully everything stays on!! 
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16th June 2007
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Bike Builder
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Join Date: Apr 2005
Location: confused
Posts: 1,865 Sportster/Buell Model: This & That Sportster/Buell Year: 2000
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Can ya find a rubber sleeve to go over the metal tube, like on the clutch cable adjuster on an evo to protect it when it hits the tank? Wider bars would definately solve your prob or another 1" on the risers, but that would take some more cash ya don't wanna spend.
Oh yeah, loctite is your friend!
Hooty 
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16th June 2007
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Senior Chief Harley Engineer 2nd Class
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Join Date: Jan 2007
Location: Bayern Germany
Posts: 1,691 Sportster/Buell Model: XLH Sportster/Buell Year: 1980 Other Motorcycle Model: FXDBi Street Bob Other Motorcycle Year: 2007
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I like the bars the way they are its just this damn cable that is givin' me problems I guess I will have to look around online and see what I can find or maybe fabricate some thing at work that will work.
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16th June 2007
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Senior Master Custom Bike Builder
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Join Date: Nov 2004
Location: beaver dam wi. 10,000dam beavers can't be wrong
Posts: 8,977 Sportster/Buell Model: xlh Sportster/Buell Year: 95 Other Motorcycle Model: wla flathead45 Other Motorcycle Year: 1945
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with some care you can shorten the housing your self
pull the cable out far enuff so ya don't cut it ( carefully tape the end so it don't unravel ) then hit it with a cutoff wheel , deburr the inside and slide the cable back out
measure twice and cut once
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I still believe that overhead valves are a passing fad
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"lord of the Night Lite"
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thank god for darwin ;)
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16th June 2007
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Senior Chief Harley Engineer 2nd Class
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Join Date: Jan 2007
Location: Bayern Germany
Posts: 1,691 Sportster/Buell Model: XLH Sportster/Buell Year: 1980 Other Motorcycle Model: FXDBi Street Bob Other Motorcycle Year: 2007
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Quote:
Originally Posted by flathead45
with some care you can shorten the housing your self
pull the cable out far enuff so ya don't cut it ( carefully tape the end so it don't unravel ) then hit it with a cutoff wheel , deburr the inside and slide the cable back out
measure twice and cut once
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I was just thinking about that route and it seems like that will probably be the answer.Thanks!!!!
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16th June 2007
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Senior Master Custom Bike Builder
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Join Date: Nov 2004
Location: beaver dam wi. 10,000dam beavers can't be wrong
Posts: 8,977 Sportster/Buell Model: xlh Sportster/Buell Year: 95 Other Motorcycle Model: wla flathead45 Other Motorcycle Year: 1945
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I do it all the time at work when replacing liners on my welder
first rides are the best in the world , I got two on my 72 first was when I bought it and had the tranny rebuilt and second was when I got the topend rebuilt
might just have to take apart just so I can build it again (wooo hooo)
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