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19th December 2009
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XL FORUM TEAM MEMBER
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Join Date: Oct 2007
Location: Country Governed by Idiots
Posts: 1,213 Sportster/Buell Model: 1200 C Sportster/Buell Year: 09
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Sorry 1 More?? Fork Oil + Progressive Install...???
OK, I should have already asked enough questions, but please 1 more...
I have plenty of time to drain the stock fork springs as I take them out, and I only have 2,600 mi. on the bike...
So I am thinking about letting all the oil drain from the springs back into the forks as I remove them and re-using it with the progressive springs to at least get a feel, and have a better idea what weight I want to go back with...
Also it will save me probably making a mess draining the fork oil normal...
I think the tighter coils of the lower part of the progressives will displace enough more oil to bring it up to the needed 5-3/4"...
Will that work OK, or should I drain the stock oil normally and replace it with new...???
Thanks, have a good one, and a MERRY CHRISTMAS...Tater...
__________________
Sportster Owner/Rider since age 72...lol... Rider since Simplex...???
09-xl1200 "C" Vivid Black, Cast 19" Frt. Wh., Moded Stage 1, X14iEDs...
MicroTach +, Higher wider H-bars, Mustach bar Mtd. Hwy. pegs...
Viking Shock Cutout Saddlebags, Mustang Seat, Rear Mt. Signal Lt. Kit, SuperBrace...
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19th December 2009
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Jester Mafia
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Join Date: Jan 2008
Location: So Cal
Posts: 8,572 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2006 Sportster/Buell Model #2: XL1200C Sportster/Buell Year #2: 2006 Other Motorcycle Model: 48 Other Motorcycle Year: 2012
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Springs
Quote:
Originally Posted by Tater
OK, I should have already asked enough questions, but please 1 more...
I have plenty of time to drain the stock fork springs as I take them out, and I only have 2,600 mi. on the bike...
So I am thinking about letting all the oil drain from the springs back into the forks as I remove them and re-using it with the progressive springs to at least get a feel, and have a better idea what weight I want to go back with...
Also it will save me probably making a mess draining the fork oil normal...
I think the tighter coils of the lower part of the progressives will displace enough more oil to bring it up to the needed 5-3/4"...
Will that work OK, or should I drain the stock oil normally and replace it with new...???
Thanks, have a good one, and a MERRY CHRISTMAS...Tater...
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XLXR did mine while i assisted
Made some slightly longer spacers as i had lost one (.125 i think)
Forks were drained and flushed out
Tight coils were installed up
Refilled with 11 oz Amsoil 10wt each tube.
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Thy Sportster Come
It Shall Be Done
On Earth as it is on Salt
2006 Sportster XL1200C
Mikuni HSR 45
Jetted 30 slow,175 Main
97 Needle,Clip posistion 3
Hurricane Flow 3" offset AC,Rocketman Mod
Daytona Twin Tec TC88A,Rico Nomad Map
Sumax Thundervolt plug wires,NGK DCPR8EIX spark plugs. Gapped .040 and Indexed
Patriot Defender Pipe
Royal Purple 20W50 MC oil
Wix 57148 oil filter
Max Power, 77.73
Max Torque, 75.98
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19th December 2009
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Senior Chief Master Mechanic 2nd Class
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Join Date: Jun 2009
Location: mission,b.c canada
Posts: 1,535 Sportster/Buell Model: nightster Sportster/Buell Year: 2007
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Quote:
Originally Posted by Tater
OK, I should have already asked enough questions, but please 1 more...
I have plenty of time to drain the stock fork springs as I take them out, and I only have 2,600 mi. on the bike...
So I am thinking about letting all the oil drain from the springs back into the forks as I remove them and re-using it with the progressive springs to at least get a feel, and have a better idea what weight I want to go back with...
Also it will save me probably making a mess draining the fork oil normal...
I think the tighter coils of the lower part of the progressives will displace enough more oil to bring it up to the needed 5-3/4"...
Will that work OK, or should I drain the stock oil normally and replace it with new...???
Thanks, have a good one, and a MERRY CHRISTMAS...Tater...
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DO NOT re-use the stock e-oil crap ..get the HD performance fork oil .its between the race oil and stock oil ..i have it in my nightster with progressive springs and its an awesome ride now..as for making a mess its a personal choice as to how its done.. i dont make a mess when i do it but others do..if you do the procedure slowly and use a small bucket to catch the oil you wont make a mess..
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19th December 2009
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XL FORUM TEAM MEMBER
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Join Date: Oct 2007
Location: Country Governed by Idiots
Posts: 1,213 Sportster/Buell Model: 1200 C Sportster/Buell Year: 09
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OK, 10 wt. or HD-Performance oil and I need to pick up approx. 24 oz to do both...
Seems like when I did the Kaw. I used a zip lock bag and rubber bands some way, and had a good clean drain, can't remember exactly, been a while and CRS...
I'll look at these a bit closer and see if I think I can do the same with them...
Thanks...Have a good one and MERRY CHRISTMAS...Tater...
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19th December 2009
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Senior Master Custom Bike Builder
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Join Date: Aug 2006
Posts: 8,656 Sportster/Buell Model: XL1200 R Sportster/Buell Year: 2006
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Measure the fork rider sag so you know where it is as a baseline before you take it apart. Determine where you want the rider sag with the new spring in relation to that point. Higher may improve high speed stability, lower may improve cornering. You can also measure the front and rear of the fork tubes under the engine to determine how much your chassis pitch changes. The main purpose of measuring the baseline points is having something to return to if you end up causing handling problems.
Remove the fork springs, compress the forks and measure the fork oil level before you do anything else. again, just to know where you're starting from. Compare to the recommended levels in the manual for your bike.
Theoretically, you could measure the oil level before you take out the springs, install the new springs, and remeasure the oil level to see if the new springs change the oil level or not. The spring will work the same with either side or down, but more coils under the oil level will raise the oil level a bit.
If this is the first time working on forks, it is a good idea to make one change at a time to learn the effects of handling each different change makes. Keeping the rider sag, oil height, and oil the same as before, you will be able to tell the difference the spring made. Then change spring preload / rider sag a few times to learn how that feels. Then use a plastic tie on the forks to determine the minimal oil level needed to prevent hard bottoming. Then decide if you need heavier oil or not.
Then adjust fork height in triple clamps to get the handling you like. Be careful on the first test ride to ensure you did not get a high speed wobble. Bump the bars a bit at lower speeds to ensure the bike remains stable.
See the "7 Pages of Suspenion" in the Suspension Sticky Index for more information.
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Ricor test rider for IAS Shocks, Intiminators and Vibranators. Works Dual Rate fork springs, fork brace, Avon Venom X tires, loosen drive belt, and set frame rails level to floor. Read the "7 Pages of Suspension" thread in the Suspension Sticky Index to learn how to fix your suspension.
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20th December 2009
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JESTER Mafia-Hooligan Div
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Join Date: Sep 2005
Location: West Central Indiana
Posts: 9,442 Sportster/Buell Model: 1200 R Sportster/Buell Year: 2005
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Quote:
Originally Posted by Tater
OK, 10 wt. or HD-Performance oil and I need to pick up approx. 24 oz to do both...
Seems like when I did the Kaw. I used a zip lock bag and rubber bands some way, and had a good clean drain, can't remember exactly, been a while and CRS...
I'll look at these a bit closer and see if I think I can do the same with them...
Thanks...Have a good one and MERRY CHRISTMAS...Tater...
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Tater.....IF you ride in weather below about 50 degrees......I found the S/E Heavy Wt oil way too firm.......as in nearly rigid. 
I also had Works Performance dual rate springs in......but I went back to the OEM oil. I weigh about 215 dressed....and ride pretty hard.
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Stuff: YES
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20th December 2009
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XL FORUM TEAM MEMBER
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Join Date: Oct 2007
Location: Country Governed by Idiots
Posts: 1,213 Sportster/Buell Model: 1200 C Sportster/Buell Year: 09
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BWP 5p, I really don't ride in cold weather (below say 60*)...
So would the HD SE Performance oil be good for me at 225# or how about say Bel-Ray 10 wt., that I can get locally, or is that about the same weight as the HD SE Performance fork oil...
I'm just trying to get it right the 1st time and appreciate the help from all you fine folks...
Have a good one, and MERRY CHRISTMAS...Tater...
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20th December 2009
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Know It All
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Join Date: Jun 2007
Location: Honolulu, in the middle of the Pacific Ocean
Posts: 171 Sportster/Buell Model: 09 1200N
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Using Baggies or Plastic Jug to catch the oil is good.
I remember using plastic bags to catch fork oil in the old days, too. This time I cable tied some cut open juice jugs to catch any fork oil draining out. It does keep things neat to have the container attached to the bottom of the fork leg.
You're going to be getting messy anyway, so you may as well switch to some higher quality fork oil whether it is from H-D, Amsoil, BelRay, etc.
That said if your local H-D shop doesn't carry the fork oil you want, don't forget to check the offroad cycle places since dirt bikes use all kinds of fork oils so they have a larger selection.
By doing it now, you will definitely know the weight and quality of the fork oil. From the factory those two variables are kinda vague.
Aloha,
Huladog
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20th December 2009
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Senior Master Custom Bike Builder
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Join Date: Aug 2006
Posts: 8,656 Sportster/Buell Model: XL1200 R Sportster/Buell Year: 2006
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There should be some law about getting it right the first time. I'm not sure what it should be, but there should be some law.
The owners manual for my 06 bike says the fork oil does not need to be changed until 20,000 miles. Stay with 10 w, until you test ride enough to know the difference different oil weights can make. I don't know if Bel Ray is synthetic, or not. I used to use it before Amsoil synthetic came along. I haven't compared the two side by side, but it seems the Amsoil does last longer.
Last edited by XLXR; 20th December 2009 at 22:59..
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20th December 2009
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Senior Master Custom Bike Builder
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Join Date: Jul 2007
Location: San Antonio, Texas
Posts: 4,961 Sportster/Buell Model: XL 883 Sportster/Buell Year: 2007 Other Motorcycle Model: BMW R1150R Other Motorcycle Year: 2004
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When I changed to Progressive Springs, I replaced the fork oil with BelRay 10W. Also to get ALL of the oil out, remove the fork cap and raise/lower the front end a few times. Be sure to have a fairly large catch can because the oil just squirts out, like 12" when you do this.
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