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22nd August 2007
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Know It All
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Join Date: Aug 2005
Posts: 160
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Do I need a full top end gasket set?
I'm about to order a conversion kit (probably a V-Twin ebay deal) and I'm a bit lost as to exactly what I'm going to need.
Obviously I need the cylinders, pistons and rings along with new head gaskets, is it necessary to get a full top-end gasket set as well?
As the cost of shipping to the UK is quite high I want to ensure I get everything I need the first time around.
JK
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22nd August 2007
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Chief Know It All
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Join Date: May 2007
Location: Woodchuck Hollow, New York
Posts: 440 Sportster/Buell Model: 883/1250 XLH Sportster/Buell Year: 2006 Sportster/Buell Model #2: XLS Sportster/Buell Year #2: 1983
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No it is not necessary. Most rubber stuff can be re-used. That said, I bought one anyway in case I boogered (buggered for our U.K. friends) anything up.
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23rd August 2007
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Harley Engineer
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Join Date: Nov 2004
Posts: 309
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Remember Murphy's Law: If anything can happen, it will happen at the least opportune moment (like Sunday night, 10:30 and you goon-up the gasket). Buy the gasket set. I prefer James gaskets; others may voice a different preference, but follow the gasket manufacturer instructions for torquing the jugs.
I'm not in the habit of using old gaskets, a lesson learned as a jet mech in the Navy. You have time only to do it once; use an old gasket and find time to do it again.
IMHO.
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23rd August 2007
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XL FORUM TEAM MEMBER
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Join Date: Nov 2004
Location: cordova, tn
Posts: 12,652 Sportster/Buell Model: xl1218rr turbo Sportster/Buell Year: 1993
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Rubber swells with contact to oil and you will regret it if you try and reuse those gaskets. This is a know brainer for me. By the whole top end gasket kit.
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23rd August 2007
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Biker
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Join Date: Jun 2005
Posts: 68 Sportster/Buell Model: Hugger Sportster/Buell Year: 2001
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yup, if you have it torn apart why not replace them all? cheap insurance, IMO, even if it's just ensuring that you don't have to rip the engine apart again to replace a gasket or o-ring.
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23rd August 2007
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Red Beard Cycles
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Join Date: Aug 2005
Location: MARY Lund, YUK !
Posts: 9,823 Sportster/Buell Model: XLH-1208 Sportster/Buell Year: 1997 Other Motorcycle Year: ALL
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The entire top end kits are around $75.00 USD. and usually will include the head Gaskets..
Quick Question. Why the vee twin ebay deal ??
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23rd August 2007
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Super Moderacer
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Join Date: Nov 2005
Location: pit road.....
Posts: 6,083 Sportster/Buell Model: XLRR Sportster/Buell Year: 91 Sportster/Buell Model #2: XLH1100 Sportster/Buell Year #2: 80
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don't be cheap......
do it right the first time.... replace all the gaskets you open...... re-using gaskets is done during roadside emergency surgery but no in a controlled repair......
Ww 
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23rd August 2007
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Know It All
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Join Date: Aug 2005
Posts: 160
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Quote:
Originally Posted by ReddTigger
The entire top end kits are around $75.00 USD. and usually will include the head Gaskets..
Quick Question. Why the vee twin ebay deal ??
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Thanks for the info chaps. I'll order the full set.
Why the ebay kit? Firstly it's cheaper for me (I'm in the UK) than the NRHS setup. Seocnd, there's outstanding issues regarding oil usage that haven't been solved on the NRHS kits. Finally I need a kit fairly quickly and can't afford the downtime to send my cylinders to be re-bored. I might as well take advantage of the cheap dollar and purchase overseas.
The V-twin kit is by far the most used kit out there so I'm willing to give it a go. There's very little info on this site, good or bad, regarding the V-twin kits with Wiseco cylinders.
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