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1st June 2010
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Know It All
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Join Date: Oct 2005
Posts: 198 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2005
Reputation: 10

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Primary Adj. Hot or Cold ???
Is it better to adjust the primary chain with the gearbox hot or cold, What do you say?????
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"Work Sucks Let's Ride!"
'05 1200C SE Stage1, Rinehart Drag Pipes
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1st June 2010
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Biker
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Join Date: Sep 2009
Location: Rural-country
Posts: 77 Sportster/Buell Model: 883 Roadster Sportster/Buell Year: 2005
Reputation: 64

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COLD. The chain "Grows" as it warms up. 
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2005 883R, 2009 T-max, 2009 Buell 1125CR, 2010 Triumph scrambler.
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1st June 2010
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Greasemonkey
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Join Date: Dec 2004
Location: New Zealand
Posts: 117 Sportster/Buell Model: 883 Sportster/Buell Year: 2000 Other Motorcycle Model: MV Agusta Other Motorcycle Year: 2006
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Doesn't matter according to the manual. Gives a different length to adjust to for hot or cold.
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1st June 2010
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Senior Master Custom Bike Builder
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Join Date: Jun 2009
Location: Kennett Square, PA
Posts: 5,636 Sportster/Buell Model: 1200Lr Sportster/Buell Year: 2007 Sportster/Buell Model #2: Guzzi V7 Sportster/Buell Year #2: 2013 Other Motorcycle Model: Ducati M696 Other Motorcycle Year: 2011
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Quote:
Originally Posted by kiwicafesporty
Doesn't matter according to the manual. Gives a different length to adjust to for hot or cold.
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Actually, can't say about the manual for your 00. but it matters for the OPs 05 (and as I understand for pretty much all the 04+) where the manual specifies to do it overnight cold stating that the factory tools necessary for hot adjustment aren't available in the field.
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1st June 2010
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Harley Engineer
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Join Date: Aug 2007
Posts: 326 Sportster/Buell Model: 1200C Sportster/Buell Year: 2004
Reputation: 158
 
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I tightened mine to the point where I could hear it whine while riding with a 3/4 helmet on. Then backed off and loosened it gradually until I couldn't hear it whine while riding.
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1st June 2010
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Custom Bike Builder
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Join Date: May 2009
Location: CoCo County
Posts: 2,242 Sportster/Buell Model: Nightster Sportster/Buell Year: 2009
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The owner's manual for my '09 gave specs for hot and cold...
Cold...3/8"-1/2"...9.5mm-12.7mm
Hot....1/4"-3/8"...6.3mm-9.5mm
I hope this helps,
Flash
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Trying to balance being an "unknown quantity" and a "known associate" ....it's tuff
2009 XL1200N Nightster...SE Heavy Breather>SE SP black slip-ons w/modified Cycle Shack baffles>Speedway Instruments MicroTach+>Super Brace>Kriss headlight modulator. Willie G skulls @ gas cap,derby and timer>Misc. black nut and bolt covers>Garage Leathers solo bag>Mustang Vintage 12.5" solo seat>LED taillights>10.75" RK air shocks>G2 Ergonomics Quick Turn throttle>Power Commander V>Giving 10R12 plugs a try.
76 HP X 79 TQ
Ol' Dirtbeard of the Cracked Craniums MC
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2nd June 2010
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Know It All
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Join Date: Oct 2005
Posts: 198 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2005
Reputation: 10

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I did it cold, found the tight spot and shot for about 3/8" and it seems to be just fine...
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2nd June 2010
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Chief Master Mechanic
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Join Date: May 2007
Location: Eagle Point, Oregon
Posts: 478 Sportster/Buell Model: 883 Custom Sportster/Buell Year: 2005
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How hot is hot? Since "hot" is a relative term, I've always adjusted mine cold.
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2005 883 Custom, 16" apes, Arlen Ness Big Sucker, w/EVO 8" round cover, National Cycle light bar, Mustang Wide Studded Solo Seat and Pillion, Khromewerks 2" drag pipe slip-ons, Cycle Visions 30" sissy bar, 3" tank lift, HB125XL Hydraulic Primary Chain Tensioner. Riding is my life. Blinging is just a hobby.
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2nd June 2010
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Biker
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Join Date: Jul 2009
Posts: 19 Sportster/Buell Model: 1200 roadster Sportster/Buell Year: 2005
Reputation: 10

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I check/ adjust mine when changing the primary oil. Pull drain plug/ inspection cover and let it drain over night, then check and adjust if needed cold. That way there’s less oil mess when I roll it in gear with plugs out to find the tightest spot and adjust if needed. Then after the next ride I do a quick hot check. The chain sure tightens up when hot, and will screw things up if you run like that. That’s how I do it.
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3rd June 2010
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Harley Engineer
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Join Date: May 2005
Location: Jacksonville, Oregon
Posts: 314 Sportster/Buell Model: XL1200R Sportster/Buell Year: 2005 Other Motorcycle Model: Kawasaki 900Z1B Other Motorcycle Year: 1976
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primary
The way I've always checked or adjusted mine is hot. This is my reasoning. Since hot is the natural, normal operating temp, it just seems best to adjust it then. When is the chain cold? When it's sitting still. When is it most important for the chain to be adjusted correctly? When it's being ridden, in other words, Hot!
I go for a ride to warm things up, Park bike. Jack up bike. Remove inspection cover. Remove drain plug. Adjust chain as oil drains. Replace plug. Add oil and replace cover.
Am I looking at this wrong?
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'05 XL1200R
Mustang Daytripper, Hurricane AF, SEII SD, Progressive springs and shocks. Willie & Max large slant bags with Easy Brackets, Iso grips and pegs. Superbrace, Quick detachable windshield. Single driving light.
"The strongest reason for the people to retain the right to keep and bear arms is, as a last resort, to protect themselves against tyranny in government" - Thomas Jefferson
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