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Ironhead Sportster Motorcycle Talk (1957-1985) For all those that wanna talk about Ironhead Sportster Motorcycles

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  #1  
Old 15th September 2007
Jimbo66 Jimbo66 is offline
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Join Date: Dec 2006
Posts: 8
Sportster/Buell Model: Ironhead 1000
Sportster/Buell Year: 1972
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Default Starter trouble!

Iīm from Sweden and i have a 1972 Ironhead with a prestolite starter!
My trouble began about a week ago when the solenoid gave up.
I bought a repair kit and change the plate and the cover, then it worked again..
But after a a few starts the solenoid gave up again, the plate from the repair kit was loose and shorten the solenoid and my new battery
I phoned the company that sold me the repair kit and they send me a new solenoid.
I change the solenoid but i didnīt work, the starter just spinning and the pinion gear donīt move out like it should.
I have checked the cables for shorts and i have a new battery so nothing is wrong there.
One thing i begin to suspect is the pinon gear,when i move it on the axel
it locks up some times on the splines.
But to remove the pinion axel i must remove the clutch shell, so i hope someone can give me a tip.
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  #2  
Old 15th September 2007
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superwarden superwarden is offline
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Join Date: Dec 2006
Location: I really don't know :)
Posts: 2,477
Sportster/Buell Model: XLH
Sportster/Buell Year: 1968
Sportster/Buell Model #2: XLC
Sportster/Buell Year #2: 2003
Other Motorcycle Model: FXSTD
Other Motorcycle Year: 2003
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Sounds to me like you are on the right track. When I need a new starter on my 68 I change boots
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  #3  
Old 15th September 2007
Jimbo66 Jimbo66 is offline
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Join Date: Dec 2006
Posts: 8
Sportster/Buell Model: Ironhead 1000
Sportster/Buell Year: 1972
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superwarden: Yeah, itīs better to just change boots than starter
Soon itīs winter here in Sweden and then iīm going to add a Kickstarter axle.
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  #4  
Old 16th September 2007
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superwarden superwarden is offline
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Join Date: Dec 2006
Location: I really don't know :)
Posts: 2,477
Sportster/Buell Model: XLH
Sportster/Buell Year: 1968
Sportster/Buell Model #2: XLC
Sportster/Buell Year #2: 2003
Other Motorcycle Model: FXSTD
Other Motorcycle Year: 2003
Reputation: 11505
superwarden is a glorious beacon of lightsuperwarden is a glorious beacon of lightsuperwarden is a glorious beacon of lightsuperwarden is a glorious beacon of lightsuperwarden is a glorious beacon of lightsuperwarden is a glorious beacon of lightsuperwarden is a glorious beacon of lightsuperwarden is a glorious beacon of lightsuperwarden is a glorious beacon of lightsuperwarden is a glorious beacon of lightsuperwarden is a glorious beacon of light
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Yeah some days I wish I had the electric though, when there are lots of witnesses and she won't fire!
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