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21st June 2012
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Amateur Hour
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Join Date: Feb 2008
Posts: 2,921 Sportster/Buell Model: 883 Xl Sportster/Buell Year: 1992
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Quote:
Originally Posted by buckwild
after reading all the threads i could keep changing my mind on many things like carb, cams and heads lol
I know what i want to accomplish but not sure how to get there so I figured i would just ask.
I have seen many dynos runs where power is up to the 7000 rpm range, I dont want to run that high of an RPM. I would like to hit around 80 HP in the 6000 range but I want lots of lower end torque.
Im definately going with a 1250 kit. What else would i need to get to my goal?
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Port your heads or newer 1200 heads if you want 80 hp at 6000 grand...your stock carb will be fine....any reasonable flowing air cleaner will do. Any 2 into 1 will basicly work for what you want.
You could always put stock thunderstorm heads on with 497's and have a great running powerful bike.
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21st June 2012
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Amateur Hour
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Join Date: Feb 2008
Posts: 2,921 Sportster/Buell Model: 883 Xl Sportster/Buell Year: 1992
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A stage 2 head with bigger valves and any of the screaming eagle cams are good choices. 497, 536, 575, all reliable and basicly bolt in cams...Put a mikuni on if you want but otherwise your stocker will work, put in an after market ignition and your good to go. even factory exhaust with a set of slip on mufflers are good for exhaust
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21st June 2012
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Amateur Hour
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Join Date: Feb 2008
Posts: 2,921 Sportster/Buell Model: 883 Xl Sportster/Buell Year: 1992
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First thing you could do is set yourself a budget...then look at what you might want to do...then see if that budget is going to work or you want to go bigger or smaller. I havent herd of anyone on here saying they have to much power.....lol......most guys fall short of there dyno god sheets....good luck.....you have zillions of options....budget.....1rst
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21st June 2012
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Turbo Mafia Test Pilot
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Join Date: Aug 2010
Location: Northern VA
Posts: 1,445 Sportster/Buell Model: Turbo 1200N Sportster/Buell Year: 2007 Other Motorcycle Model: FXDL Other Motorcycle Year: 2005
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Quote:
Originally Posted by madnss
First thing you could do is set yourself a budget...then look at what you might want to do...then see if that budget is going to work or you want to go bigger or smaller. I havent herd of anyone on here saying they have to much power.....lol......most guys fall short of there dyno god sheets....good luck.....you have zillions of options....budget.....1rst
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Probably the best advice anyone can give on an engine build of any sort - figure out what you are willing to spend.... 
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22nd June 2012
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Jester Mafia
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Join Date: Jan 2008
Location: So Cal
Posts: 8,549 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2006 Sportster/Buell Model #2: XL1200C Sportster/Buell Year #2: 2006 Other Motorcycle Model: 48 Other Motorcycle Year: 2012
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Buck
The exhaust system will be a big key to 80 80
You wont see 80 TQ at 6 K but you might see it at 5 K and more important you should see about 75 TQ at 3 K
FWIW
Here would be my build
Stock headers with the crossover and some Bassani slip ons
Dynatek ignition (only because i read that and I have a Rubbermount)
Good spark plugs (I like NGK) and wires (I like Sumax)
Billet air cleaner like a Hurricane or Air Hammer
1250 Kit with the reverse domes and compression of about 10:1 or whatever it comes out to
SE497 or the Andrews N4 cams
.040 Shorter pushrods (I guess you need them)
Competition valve job or if the budget allows the Stage I porting
Port the stock intake manifold
Mikuni HSR 42 carb jetted 165 main,27.5 pilot,97 needle to start with.
I would bet anybody here it will make 80 HP at 6k or less and 80 FT LBS at about 4.4 K
__________________
Thy Sportster Come
It Shall Be Done
On Earth as it is on Salt
2006 Sportster XL1200C
Mikuni HSR 45
Jetted 30 slow,175 Main
97 Needle,Clip posistion 3
Hurricane Flow 3" offset AC,Rocketman Mod
Daytona Twin Tec TC88A,Rico Nomad Map
Sumax Thundervolt plug wires,NGK DCPR8EIX spark plugs. Gapped .040 and Indexed
Patriot Defender Pipe
Royal Purple 20W50 MC oil
Wix 57148 oil filter
Max Power, 77.73
Max Torque, 75.98
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22nd June 2012
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A Million Facts & Figures
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Join Date: Jan 2005
Location: Sandpoint
Posts: 5,871 Sportster/Buell Model: XL883 Sportster/Buell Year: 2007 Sportster/Buell Model #2: Buell Cyclone Sportster/Buell Year #2: 1999
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Quote:
Originally Posted by rocketmangb
Buck
The exhaust system will be a big key to 80 80
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This is exactly right and I should have pointed it out.
As you put overlap into the cams, which all aftermarket cams do, the bike becomes really sensitive to the exhaust. That's because overlap connects the exhaust to the intake, and it does so at a very critical time, as the piston is passing through TDC about to start it's intake stroke.
If the exhaust pulls right then, it gets the intake charge moving before the piston even starts going down. This helps cylinder fill enormously.
Of course, if the exhaust pushes back right then, it really screws up the cylinder fill. You get a fog of fuel out the mouth of the carb and the bike goes rich because the intake charge passes through the carb 3 times (in, out, back in again) and the bike makes no power.
Exhaust systems work on pressure waves traveling up and down the pipe. These waves travel at the speed of sound, regardless of the rpm of the engine. So it becomes a timing game, getting a negative pressure wave to hit the chamber during that narrow window of time called overlap. As the rpm changes, the timing changes.
You can tell a lot about how the pipe is behaving by looking at the shape of the torque curve. What you see is that some pipes will hit it well at one rpm and completely miss it at another rpm. Some pull up high, some pull down low. Others will hit it over a wider rpm range.
Anyway, Rocketman's point is that the pipe is going to have huge control over the powerband, and has the potential to make or break your result.
My advice would be to look at as many dyno sheets as you can, paying particular attention to the shape of the torque curve, and select your pipe appropriately. All the other parts may be selected perfectly for your target application, but if your pipe is on a different page, you won't get the result you want.
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22nd June 2012
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Brass Nut
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Join Date: Feb 2005
Location: Western Weald
Posts: 30,433 Sportster/Buell Model: XL1200V Sportster/Buell Year: 2013 Sportster/Buell Model #2: XL883C … long gone Sportster/Buell Year #2: 2005 Other Motorcycle Model: FXDB … gone! Other Motorcycle Year: 2012
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Right, having weeded out the off topic nonsense, I'm going to reopen the thread. If you would like to contribute constuctively, and on topic, please do so. If not, please go elsewhere.
__________________
Folkie
Super Moderator
'The green machine'
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23rd June 2012
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Biker
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Join Date: Jun 2012
Posts: 63 Sportster/Buell Model: 883 Sportster/Buell Year: 2001
Reputation: 107
 
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im lookin at keeping the CV carb. from my reading it should do fine, not quite as responsive as the mikuni but not as temperamental to altitude differences. still not sure what Im gonna do about the heads. I would like to go with 1200 heads but where can i find them used? The heads are my main hold up
Im gonna have to read up on the exhaust some.
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23rd June 2012
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XL Forum Gold Supporting Vendor
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Join Date: May 2005
Location: Longmont, Colorado
Posts: 10,196 Sportster/Buell Model: 07 883 X2 plus 5 Buells Sportster/Buell Year: 2007 Sportster/Buell Model #2: 92 Sportster/Buell Year #2: 96 Other Motorcycle Model: and 2 more!!
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used 2004-2006 1200 heads are getting quite expensive but sometimes you can still find a good deal on a set on e-bay.
__________________
Dan
NRHS
303-702-1600
www.nrhsperformance.com
The truth is out there. It's only a matter of time!
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23rd June 2012
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Biker
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Join Date: Jun 2012
Posts: 63 Sportster/Buell Model: 883 Sportster/Buell Year: 2001
Reputation: 107
 
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i hate ebay, doesnt anyone sell stuff like they used to or is it all ebay now.
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