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22nd July 2012
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Biker
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Join Date: Mar 2009
Posts: 47 Sportster/Buell Model: 1250 Sportster/Buell Year: 94
Reputation: 11

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Mixture screw has no effect on RPM (pilot too big?)
If the mixture is fully seated and the bike still idles no differentially does this mean the pilot is too large?
My bike has no change in rpm in relation to the mixture screw (anywhere from seated, to 4 turns out). Idles set @ 900-1000. Currently it has 45 pilot but I think its too big.
Bike is a '94 883/1250, 883 heads w/ 1200 valves (10.3:1), SE AC, 1.75 drag pipes, SE .497 cams, dyna 2000 ignition and twin fire coil. The carb has a red yost needle in the #4 clip (w/o shim), yost tube, yost spring, and 180 main.
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22nd July 2012
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Senior Chief Know It All 3rd Class
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Join Date: Apr 2012
Location: Mojave Desert
Posts: 1,792 Sportster/Buell Model: 1200S Sportster/Buell Year: 2002 Sportster/Buell Model #2: XLH883 Sportster/Buell Year #2: 2003 Other Motorcycle Model: Triumph Bonneville Other Motorcycle Year: 2012
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Quote:
Originally Posted by moparerrnocar
If the mixture is fully seated and the bike still idles no differentially does this mean the pilot is too large?
My bike has no change in rpm in relation to the mixture screw (anywhere from seated, to 4 turns out). Idles set @ 900-1000. Currently it has 45 pilot but I think its too big.
Bike is a '94 883/1250, 883 heads w/ 1200 valves (10.3:1), SE AC, 1.75 drag pipes, SE .497 cams, dyna 2000 ignition and twin fire coil. The carb has a red yost needle in the #4 clip (w/o shim), yost tube, yost spring, and 180 main.
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I doubt that your pilot is too big.
My first thought is a vacuum leak.
How does it run?
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22nd July 2012
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Senior Bike Builder
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Join Date: Oct 2005
Location: Knoxville, TN
Posts: 1,983 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2005
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I remember from some thread years ago where someone was having trouble trying to cure a too rich situation. It turned out that the diaphram in the petcock had a small leak and fuel was getting into the engine via the petcock vacuum line. I'm not suggesting you have this issue. I'm only making you aware of a possible source of fuel if you still run a petcock with a vacuum line.
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22nd July 2012
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Biker
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Join Date: Mar 2009
Posts: 47 Sportster/Buell Model: 1250 Sportster/Buell Year: 94
Reputation: 11

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Quote:
Originally Posted by sportsterdoc
I doubt that your pilot is too big.
My first thought is a vacuum leak.
How does it run?
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I've sprayed carb cleaner around the boot and manifold b4 but noticed no change. How would a vac leak allow the bike to idle w the mixture screw seated?
It runs, "ok", throttle blips and roll ons could be better. Its not as responsive as I think it should be. It also pings when passing on interstate if I dont down shift. You only hear it if you turn your head and put you ear near the tank, otherwise there's too much wind/exh noise. I dont have a tach but you grab a fist full of throttle @ 2,500 in first gear it rips your arms off and pulls the wheel of the ground about 2" when I grab 2nd. Runs great and pulls strong all the way to 6k. I've backed the timing off trying to get rid of the ping, but if I go any further I'll sacrifice torque. This was off topic, but I figured I should mention it.
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22nd July 2012
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Jester Mafia
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Join Date: Jan 2008
Location: So Cal
Posts: 8,589 Sportster/Buell Model: XL1200C Sportster/Buell Year: 2006 Sportster/Buell Model #2: XL1200C Sportster/Buell Year #2: 2006 Other Motorcycle Model: 48 Other Motorcycle Year: 2012
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Might check the float level
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2006 Sportster XL1200C
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Jetted 30 slow,175 Main
97 Needle,Clip posistion 3
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Daytona Twin Tec TC88A,Rico Nomad Map
Sumax Thundervolt plug wires,NGK DCPR8EIX spark plugs. Gapped .040 and Indexed
Patriot Defender Pipe
Royal Purple 20W50 MC oil
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Max Power, 77.73
Max Torque, 75.98
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22nd July 2012
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XL FORUM TEAM MEMBER
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Join Date: May 2011
Location: Irwin, Pennsylvania
Posts: 4,634 Sportster/Buell Model: Hammer 1250 Hugger Sportster/Buell Year: 1997
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Your engine set-up is similar enough to what I have on my 97. Tuner used a Dyno-Jet Carb Kit. Clip is on the 3rd knotch, 45 pilot, 180 main and 3.5 turns out on the idle mixture.
Your 45 pilot should be fine. I'd look for fuel getting into the mix from somewhere else.
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23rd July 2012
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Senior Chief Know It All 3rd Class
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Join Date: Apr 2012
Location: Mojave Desert
Posts: 1,792 Sportster/Buell Model: 1200S Sportster/Buell Year: 2002 Sportster/Buell Model #2: XLH883 Sportster/Buell Year #2: 2003 Other Motorcycle Model: Triumph Bonneville Other Motorcycle Year: 2012
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Quote:
Originally Posted by Deimus
I remember from some thread years ago where someone was having trouble trying to cure a too rich situation. It turned out that the diaphram in the petcock had a small leak and fuel was getting into the engine via the petcock vacuum line. I'm not suggesting you have this issue. I'm only making you aware of a possible source of fuel if you still run a petcock with a vacuum line.
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The petcock diaphragm is a possibility, as well as the enrichener circuit.
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23rd July 2012
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Senior Chief Know It All 3rd Class
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Join Date: Apr 2012
Location: Mojave Desert
Posts: 1,792 Sportster/Buell Model: 1200S Sportster/Buell Year: 2002 Sportster/Buell Model #2: XLH883 Sportster/Buell Year #2: 2003 Other Motorcycle Model: Triumph Bonneville Other Motorcycle Year: 2012
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Quote:
Originally Posted by moparerrnocar
...I've backed the timing off trying to get rid of the ping...
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Have you checked your VOES?
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24th July 2012
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XL FORUM TEAM MEMBER
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Join Date: Sep 2011
Posts: 41 Sportster/Buell Model: 1200C Sportster/Buell Year: 2006 Other Motorcycle Model: Ducati Other Motorcycle Year: 1974
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I had the same with my '06 1200. Finally read a post by another member (don't remember who) who changed out their accelerator pump diaphram and that took care of the issue.
I changed mine, the old one didn't have any tears or holes. It was discolored and had some corrosion on the top side. After changing it, my mixture adjustment finally works.
Don't know if your bike, being older, has an accelerator pump, just my .02.
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2006 1200c: Arlen Ness a/c, Cycle Shack Slipons, Daytona TC88A w/alchemy, Street Trackers
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24th July 2012
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Biker
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Join Date: Mar 2009
Posts: 47 Sportster/Buell Model: 1250 Sportster/Buell Year: 94
Reputation: 11

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Quote:
Originally Posted by sportsterdoc
The petcock diaphragm is a possibility, as well as the enrichener circuit.
Have you checked your VOES?
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No diaphragm, but enrichener might be a possibility. My voes works, but not sure where it should be set.
Quote:
Originally Posted by oldboy
I had the same with my '06 1200. Finally read a post by another member (don't remember who) who changed out their accelerator pump diaphram and that took care of the issue.
I changed mine, the old one didn't have any tears or holes. It was discolored and had some corrosion on the top side. After changing it, my mixture adjustment finally works.
Don't know if your bike, being older, has an accelerator pump, just my .02.
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Really, hmm, you know that just might be it. I too checked it for cracks/holes and found nothing. I guess its worth a try, sure cant hurt. Thanks
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